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Regular Transfers vs. Pick Lists πŸ”„

Ply gives you two ways to move inventory, each built for a different kind of operation. Here's how to know which one to reach for.

There are some ways to move inventory in Ply, but regular transfers and pick lists are the two most commonly used methods.

This article focuses on comparing these two options, explaining how each one works and when it makes sense to use one over the other, especially in location stocks and job-related workflows.


Which should you use? choose your scenario

⚑ Regular Transfer

πŸ“‹ Picklist

Instant, no-frills stock movement

Structured, tracked, multi-step fulfillment

Quick restocks between warehouse and truck

Warehouse team needs to physically pull and pack items

You're doing it yourself, right now

Assigning the task to a specific person

No staging or assembly step required

Materials need to be staged before pickup

No need to assign it to someone else

You need a printed document for the warehouse

Small number of items, simple route

Multiple steps: pull β†’ review β†’ pack β†’ pickup β†’ deliver

Corrections or adjustments to stock levels

Fulfilling a Field Request from a tech

➑️ The key difference: when does stock actually move? ⚑Instant vs. Staged How Each Method Handles Inventory

Step

⚑ Regular Transfer

πŸ“‹ Picklist

Action taken

You select materials & click Transfer

Picklist created β€” materials placed On Hold

Stock removed from source

βœ… Instantly

🟑 On Hold

Stock added to destination

βœ… Instantly

🟑 On Hold

Team pulls & packs items

β€”

🟑 On Hold

Tech picks up materials

β€”

🟑 On Hold

Final step

βœ… Done β€” no further steps

βœ… Marked Completed β†’ stock transfers now

What does "On Hold" actually mean?

When a picklist is created, the materials are flagged as On Hold in the source location. This means:

β†’ The quantity is reserved for this picklist; other users can see it's committed
β†’ The physical stock is still at the warehouse; it just hasn't been moved yet in the system
β†’ No other picklist or transfer can take those exact units while they're on hold
β†’ The hold is released automatically when the picklist is Completed or Archived

This prevents double-booking; if two techs need the same item, the second picklist will immediately show a Needs Refill status for those units.


Regular Transfers

Regular transfers are typically used for simple, direct inventory movements. How Regular Transfers work:

  1. Go to the stock location (Warehouse or Truck).

  2. Select the materials you want to move.

  3. Click Transfer.

  4. Choose the destination:

    1. Another Warehouse

    2. A Truck

    3. A Job

5. Adjust the quantities.

6. Click Transfer.

Inventory behavior

  • Inventory is removed from the origin and reflected in the destination immediately.

  • There are no intermediate steps or statuses.
    ​

When Regular Transfers are commonly used

  • Quick inventory moves

  • Simple location-to-location transfers

  • Adjustments where no physical picking or staging is required
    ​


Picklists

Pick Lists are commonly used when inventory needs to be physically pulled from a specific location, most often a main warehouse, before being sent to another location (truck or warehouse) or to a job.

They are especially useful when materials go through multiple operational steps before final delivery

A pick list represents a transfer from:

  • an origin (Warehouse, Truck, or Job)

  • to a destination (Warehouse, Truck, or Job)
    ​


Creating a Pick List

  1. Go to the origin location (for example, your Warehouse).

  2. Select the materials you want to send.

  3. Click Create Pick List.

  4. Choose the destination (Job or Truck).

  5. (Optional) Add dates and assign the pick list to the person responsible for pulling the items.

➑️ Pick List statuses and inventory handling

Pick lists move through several statuses:

  • Needs Refill

  • Ready to be Assembled

  • Waiting for Pickup

  • Completed

➑️ What happens to inventory?

  • While a pick list is in Needs Refill, Ready to be Assembled, or Waiting for Pickup, the selected materials are placed On Hold.

  • Once the pick list is marked as Completed, the inventory movement is finalized and the items are reflected in the destination (for example, a Job or a Truck).

This allows teams to keep inventory accurate while materials are staged or in transit.

➑️ Full comparison: all dimensions

Feature

⚑ Regular Transfer

πŸ“‹ Picklist

When stock moves

Immediately on confirm

Only when marked Completed

Inventory on hold during process

No

Yes β€” reserved until Completed

Multi-step workflow

No β€” one action

Yes β€” pull β†’ stage β†’ pickup β†’ complete

Assign to a team member

No

Yes β€” with due date

Printable picking document

No

Yes β€” PDF with barcode

Barcode scanning support

No

Yes β€” scan items during pick

Prevent double-booking

No

Yes β€” On Hold prevents conflicts

Audit trail & history

Basic β€” Activity tab log

Full β€” status history, who acted, when

Works on mobile

βœ… Yes

βœ… Yes (completing)

Created on mobile

βœ… Yes

❌ No β€” web only

Best for

Quick, direct moves β€” 1 person, now

Structured fulfillment β€” team, staged, tracked

➑️ When teams choose Pick Lists over Regular Transfers

Most teams choose Pick Lists when:

  • All jobs require materials to be physically pulled from a warehouse

  • Items are staged or assembled before delivery

  • A physical document is needed to show what is leaving the warehouse

  • Materials need to be tracked through multiple steps (pull β†’ pickup β†’ delivery)

Pick Lists are often used as a replacement for traditional transmittals or delivery documents, since they provide a clear record and scannable workflow.


Print a Picklist for Your Warehouse Team

One feature Regular Transfers can't match: a physical document with barcodes

Picklists can be exported as a PDF with a printed checklist of all items, quantities, and barcodes. This document is handed to the warehouse team so they can walk the floor and check items off manually; no device is required during the pick.

How to generate the PDF:

  1. Open the picklist β†’ click the three dots (β‹―) or the Print icon in the top-right.

  2. Select Generate PDF or Print Picklist.

  3. Download or print the document and hand it to the warehouse team.


Replacing transmittals & delivery documents

Many field service companies use picklist PDFs as a modern replacement for paper transmittals; they show exactly what left the warehouse, when, and assigned to whom and have a signature line for accountability.

🎯 Which One Fits Your Situation?

Common scenarios and the right method for each

⚑ Use Regular Transfer When...

Scenario

Details

Quick truck restock before a morning run

You're the manager. You walk the warehouse, pull 4 items, and load them onto Truck #3 yourself. No one else needs to be involved.

Moving excess inventory between warehouses

Warehouse B is low on capacitors. You transfer 10 units from Warehouse A to B right now, from your desk.

Assigning materials to a job from a truck

Tech is on-site. He opens Ply, selects the parts he used from his truck, and transfers them to the job. Immediate, no extra steps.

πŸ“‹ Use Picklist When...

Scenario

Details

Fulfilling a tech's field request

Mike submitted a Field Request. You create a picklist, assign it to your warehouse lead Sarah, who pulls the items, packs them, and leaves them for Mike to pick up at 7am.

Preparing job-specific material kits

A big installation job needs 25 specific items. You create a picklist, the team assembles the kit, and you print a PDF to confirm everything is packed before the truck leaves.

High-volume operations with a warehouse team

Your company processes 50+ material moves per day. Picklists give your warehouse team a structured queue, prevent double-booking, and create a full audit trail for every movement.

➑️ Helpful resources

We recommend starting with the first video; it’s led by Darion (Ply co-founder and Head of Product & Engineering) and filmed in a real warehouse, showing how pick lists work in a real operational setting.


Still need help?

Questions about choosing the right method for your workflow? We're happy to help.

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